STATESVILLE PALLERT

WOOD WASTE RECYCLING & REPURPOSING SYSTEM

HIDDENITE, NC

Boulware Equipment Delivers Rebuilt XR600-100 Wood Waste Recycling System for Statesville Pallet Co in Hiddenite, NC

At Boulware Equipment LLC, we specialize in designing, rebuilding, and delivering high-performance wood waste recycling and dust collection systems for industrial and manufacturing operations worldwide. Our systems are built to maximize efficiency, reduce waste costs, and turn scrap into a valuable resource through proven engineering and automation.

One of our recent projects for Statesville Pallet Co in Hiddenite, NC highlights how a rebuilt system can deliver the same performance and reliability as new—while dramatically improving wood product recycling and supporting long-term landfill avoidance.


The Challenge: Managing Pallet Scrap Efficiently

At Statesville Pallet Co in Hiddenite, NC, daily pallet operations produce a steady stream of wood scrap that must be processed quickly and efficiently. Without the right system in place, this material can lead to increased labor, higher disposal costs, and operational slowdowns.

The goal was to implement a dependable solution focused on wood scrap grinding, increased throughput, and a streamlined material handling process.


The Solution: Rebuilt XR600-100 Grinding System with Automated Processing

Boulware Equipment supplied and installed a rebuilt XR600-100 system, delivering the performance of a new unit with the added value of a rebuilt platform. This system is centered around a powerful grinding unit designed for consistent, high-volume wood scrap grinding.

To further enhance efficiency, the system includes a proprietary Boulware automation process that ensures smooth material flow and continuous operation.

Key features of this system include:

  • High-capacity wood scrap grinding with a rebuilt XR600-100 system
  • Integrated metal separation for cleaner processed material
  • Open-top trailer loading system for efficient material handling
  • Streamlined processing to support continuous operation
  • Improved wood product recycling capabilities
  • Reduced disposal costs through effective landfill avoidance

With the addition of the open-top trailer loading system, Statesville Pallet Co in Hiddenite, NC can efficiently load and manage processed material, eliminating bottlenecks and improving workflow.


100% Turn-Key from Start to Finish

As with every system we provide, this installation was delivered as a 100% turn-key solution. Boulware Equipment handled every phase of the project, including:

  • System planning and design
  • Rebuild and preparation of the XR600-100 system
  • Full installation and integration
  • Electrical controls and startup
  • On-site commissioning and operator support

In addition to installation, Boulware also manages the processed material stream—handling logistics and resale—allowing companies like Statesville Pallet Co in Hiddenite, NC to focus on operations while benefiting from efficient wood waste recycling.


Ongoing Service and Long-Term Reliability

Boulware Equipment remains committed to the long-term performance of every system we install. For Statesville Pallet Co in Hiddenite, NC, we provide:

  • Preventive maintenance and inspections
  • System optimization and troubleshooting
  • Continued support for wood scrap grinding operations

This ensures the system continues operating at peak efficiency while maintaining strong wood product recycling performance.


The Result: Efficient Processing and Landfill Avoidance

Today, Statesville Pallet Co in Hiddenite, NC operates with a high-efficiency system that transforms pallet scrap into a streamlined, manageable process. The rebuilt XR600-100 system, combined with automated handling and trailer loading, delivers reliable performance day in and day out.

Through advanced wood scrap grinding, integrated processing, and a focus on landfill avoidance, Boulware Equipment provided a solution that improves productivity, reduces waste costs, and supports long-term operational success.

LEARN MORE ABOUT OUR WOOD WASTE SERVICE

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FIELD SERVICE
SCRAP REPURPOSE
TURN-KEY
SCRAP RECLAIM

FIELD SERVICE

Do you have a wood waste or dust collection system in place but it is in desperate need of servicing? Has your system broken down and is in need of repair? We can do a site survey and provide service, repair, or replacement as needed.

SCRAP REPURPOSE

All of our automated wood waste/pallet grinding systems have a repurposing element built into them to convert the processed scrap into a usable material that can be sold and reused. This ensures that there is no waste and zero material going to a landfill. This not only eliminates the costs of disposing of waste but it also gives you a sustainable solution for it that can also make you money.

TURN-KEY INSTALL

We will visit your facility to assess what needs you have when it comes to the disposal of wood waste, wood pallets, or dust. We will then design, engineer, and install a system on-site that will automate the disposal of wood waste/wood pallets or dust. The whole process will be handled by our professional team.

SCRAP RECLAIM

We develop reclaim strategies to help you to convey wood scraps, chips, boards, and just about any other wood/pallet waste to a grinding system. We will develop fully automated conveyor system using belts, blowers, and a variety of other methods to move scrap out of your facility and into the grinding or collection area.

WOOD PALLET WASTE SOLUTIONS

We design, engineer, and build systems at your facility that will take your scrap wood and scrap pallet wood and repurpose it into a material that can be sold to other industries. Our system will process your scrap wood, separate the nails and other metal with 99.99% efficiency from the wood, and then send the repurposed material into a trailer to be sold. All you have to do is load the wood into the system and turn it on! These systems are 100% turn-key, we build and install the systems. We develop custom, electrical control centers for you to be able to maintain and control this systems.

DUST COLLECTION SOLUTIONS

We provide solutions to help businesses move and collect waste dust from their facilities. These systems are 100% turn-key. We visit your site and then design, engineer, and install a system on-site that will move the dust out of your building and into a collection system. We have numerous automated options available to push, pull, and suck the dust out into a collection system. Every system comes with a electrical, control cabinet to monitor and fully control all processes.

WOOD PALLET WASTE & DUST COLLECTION EQUIPMENT

Wood/pallet waste and dust collection systems are complicated and require preventative maintenance. These parts will need service and repair. Boulware is an Avetta certified service and repair company for these systems.