PALLET REBUILDING COMPANY

LANDFILL AVOIDANCE SYSTEM FOR PALLET SCRAP

Montgomery AL

Boulware Equipment Installs Turn-Key Wood Scrap Grinding System for Pallet Recycler in Montgomery, AL

At Boulware Equipment LLC, we specialize in delivering high-performance wood waste recycling and dust collection systems for pallet recyclers and industrial operations worldwide. Our engineered systems help customers eliminate unnecessary disposal costs, improve productivity, and achieve true landfill avoidance through automated wood scrap processing.

One of our recent installations was completed for a major Pallet Recycler in Montgomery, AL, where rising pallet scrap volume made a modern wood processing solution essential.


The Challenge: Growing Scrap Volume and High Landfill Costs

The pallet recycler in Montgomery, AL was dealing with a large and steady flow of broken pallets, board scraps, and other waste wood. Without automation, the company faced:

  • Heavy manual labor requirements

  • Increasing landfill tipping fees

  • Inefficient scrap handling

  • Limited ability to generate clean, recyclable material

To improve sustainability and efficiency, the recycler needed a durable wood scrap grinding system designed for continuous, industrial-level operation.


The Solution: Cresswood Grinder + Proprietary Boulware Automation System

To meet the recycler’s needs, Boulware Equipment installed a powerful rebuilt Cresswood grinder system, engineered specifically for pallet scrap applications. This grinder was then integrated with our proprietary Boulware Wood Scrap Processing System, which provides:

  • Automated wood scrap grinding

  • Complete metal separation of nails, screws, and fasteners

  • Clean, consistent fiber output perfect for wood product recycling

  • Smooth conveyor-based automation from grinding through loadout

  • Reduced labor and improved production flow

With this rebuilt system in place, the Pallet Recycler in Montgomery, AL now converts pallet scrap into a profitable, reusable material while dramatically reducing disposal costs. The company also has piece of mind because each rebuilt system comes with Boulware’s 24 month warranty!


100% Turn-Key Engineering, Installation & Material Management

Boulware Equipment delivered this installation as a completely turn-key system, handling:

  • System design and engineered layout

  • Equipment fabrication and specification

  • Grinder installation and alignment

  • Conveyor and separation system integration

  • Full electrical controls and automation

  • Onsite startup, testing, and operator training

We also provide recycling management services, outsourcing and selling the processed wood waste so the recycler can focus on production rather than logistics.


Long-Term Service & Maintenance for Peak Reliability

Boulware Equipment supports every system long after installation. For the Montgomery facility, we provide:

  • Preventive maintenance

  • Wear-part replacement

  • Grinder optimization and tuning

  • Electrical troubleshooting

  • Performance evaluations and upgrades

This ensures continuous, reliable wood scrap grinding and high-quality wood product recycling, year after year.


The Result: Sustainable Processing and Real Landfill Avoidance

Today, the Pallet Recycler in Montgomery, AL operates with a modern, fully automated recycling system that:

  • Removes landfill dependency

  • Produces clean, market-ready recycled wood fiber

  • Reduces labor demand

  • Increases throughput and operational efficiency

  • Enhances overall sustainability and profitability

Thanks to Boulware’s engineering, automation, and turn-key execution, pallet scrap has become a valuable resource rather than a costly burden.

LEARN MORE ABOUT OUR WOOD WASTE SERVICE

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Landfill Avoidance System for Pallet Rebuilder in Dallas, TX

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Boulware Equipment installed a new Cresswood grinder and proprietary automated wood scrap processing system for a major pallet recycler in Dallas, TX, enabling efficient wood scrap grinding, metal separation, and profitable wood product recycling. The full turn-key system delivers high throughput, reduced labor, and long-term landfill avoidance backed by Boulware’s engineering and service expertise.

FIELD SERVICE
SCRAP REPURPOSE
TURN-KEY
SCRAP RECLAIM

FIELD SERVICE

Do you have a wood waste or dust collection system in place but it is in desperate need of servicing? Has your system broken down and is in need of repair? We can do a site survey and provide service, repair, or replacement as needed.

SCRAP REPURPOSE

All of our automated wood waste/pallet grinding systems have a repurposing element built into them to convert the processed scrap into a usable material that can be sold and reused. This ensures that there is no waste and zero material going to a landfill. This not only eliminates the costs of disposing of waste but it also gives you a sustainable solution for it that can also make you money.

TURN-KEY INSTALL

We will visit your facility to assess what needs you have when it comes to the disposal of wood waste, wood pallets, or dust. We will then design, engineer, and install a system on-site that will automate the disposal of wood waste/wood pallets or dust. The whole process will be handled by our professional team.

SCRAP RECLAIM

We develop reclaim strategies to help you to convey wood scraps, chips, boards, and just about any other wood/pallet waste to a grinding system. We will develop fully automated conveyor system using belts, blowers, and a variety of other methods to move scrap out of your facility and into the grinding or collection area.

WOOD PALLET WASTE SOLUTIONS

We design, engineer, and build systems at your facility that will take your scrap wood and scrap pallet wood and repurpose it into a material that can be sold to other industries. Our system will process your scrap wood, separate the nails and other metal with 99.99% efficiency from the wood, and then send the repurposed material into a trailer to be sold. All you have to do is load the wood into the system and turn it on! These systems are 100% turn-key, we build and install the systems. We develop custom, electrical control centers for you to be able to maintain and control this systems.

DUST COLLECTION SOLUTIONS

We provide solutions to help businesses move and collect waste dust from their facilities. These systems are 100% turn-key. We visit your site and then design, engineer, and install a system on-site that will move the dust out of your building and into a collection system. We have numerous automated options available to push, pull, and suck the dust out into a collection system. Every system comes with a electrical, control cabinet to monitor and fully control all processes.

WOOD PALLET WASTE & DUST COLLECTION EQUIPMENT

Wood/pallet waste and dust collection systems are complicated and require preventative maintenance. These parts will need service and repair. Boulware is an Avetta certified service and repair company for these systems.