PAL-SERV

WOOD PALLET GRINDING

DALLAS, TEXAS

Boulware Equipment Installs High-Capacity Wood Waste Recycling System for Pal-Serv in Dallas, TX

At Boulware Equipment LLC, we design, build, and service advanced wood waste recycling and dust collection systems for industrial and manufacturing companies worldwide. Our focus is on helping high-volume operations eliminate disposal costs, improve efficiency, and achieve true landfill avoidance through fully automated, 100% turn-key systems.

One of our recent projects was completed for Pal-Serv of Dallas, TX, a pallet service and recycling operation that required a high-capacity solution to manage a heavy flow of wood scraps and pallet waste. Boulware delivered a custom system designed for throughput, reliability, and long-term profitability.


The Challenge: High-Volume Pallet Scrap Processing

As a busy pallet operation, Pal-Serv in Dallas, Texas generates large volumes of broken pallets and unusable wood scraps every day. Traditional disposal methods were expensive and inefficient, and a single-truck loadout system could not keep up with production demands.

Pal-Serv needed a wood waste recycling system capable of handling higher flow rates while maintaining continuous operation and minimizing downtime.


The Solution: Cresswood Grinder with Two-Truck Loadout System

To meet Pal-Serv’s needs, Boulware Equipment installed a powerful Cresswood grinder paired with the Boulware Wood Trash Elimination System, engineered specifically with a two-truck loadout configuration to support increased throughput.

The system operates as follows:

  • Wood scraps and pallet waste are fed into the Cresswood grinder for size reduction.

  • The grinder automatically separates metal from wood, removing nails and fasteners from the processed material.

  • The clean, processed wood waste is conveyed into two alternating truck trailers, allowing uninterrupted operation even during trailer change-outs.

  • The material is hauled off and sold through the Boulware recycling program.

Instead of paying to dispose of wood trash, Pal-Serv of Dallas now saves money and generates value from its wood waste—achieving reliable recycling and long-term landfill avoidance.


100% Turn-Key Engineering, Installation, and Recycling Management

Like every project we deliver, the Pal-Serv system was a 100% turn-key solution. Boulware Equipment handled every phase of the project, including:

  • Planning and system layout

  • Engineering and equipment selection

  • Full installation and commissioning

  • Integration of the two-truck loadout system

  • Outsourcing, hauling, and selling of processed wood waste

With Boulware managing the entire recycling process, Pal-Serv’s team can focus on operations while the system continuously creates savings and revenue in the background.


Ongoing Service and Maintenance Support

At Boulware Equipment, installation is just the beginning. We continue to service and maintain the Cresswood grinder and wood waste recycling system at Pal-Serv to ensure consistent performance and maximum uptime.

Our support includes preventative maintenance, inspections, wear-part replacement, and system optimization—protecting Pal-Serv’s investment and keeping the equipment running at full efficiency year after year.


The Results: Higher Throughput, Lower Costs, and Cleaner Operations

Today, Pal-Serv of Dallas, TX operates with a streamlined, high-capacity wood waste recycling system that keeps pace with production demands. The two-truck configuration ensures continuous operation, while the automated grinding and metal separation process delivers dependable results.

What was once a costly disposal challenge is now an efficient, revenue-generating process—powered by Boulware Equipment’s turn-key Cresswood grinder solution.

LEARN MORE ABOUT OUR WOOD WASTE SERVICE

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FIELD SERVICE
SCRAP REPURPOSE
TURN-KEY
SCRAP RECLAIM

FIELD SERVICE

Do you have a wood waste or dust collection system in place but it is in desperate need of servicing? Has your system broken down and is in need of repair? We can do a site survey and provide service, repair, or replacement as needed.

SCRAP REPURPOSE

All of our automated wood waste/pallet grinding systems have a repurposing element built into them to convert the processed scrap into a usable material that can be sold and reused. This ensures that there is no waste and zero material going to a landfill. This not only eliminates the costs of disposing of waste but it also gives you a sustainable solution for it that can also make you money.

TURN-KEY INSTALL

We will visit your facility to assess what needs you have when it comes to the disposal of wood waste, wood pallets, or dust. We will then design, engineer, and install a system on-site that will automate the disposal of wood waste/wood pallets or dust. The whole process will be handled by our professional team.

SCRAP RECLAIM

We develop reclaim strategies to help you to convey wood scraps, chips, boards, and just about any other wood/pallet waste to a grinding system. We will develop fully automated conveyor system using belts, blowers, and a variety of other methods to move scrap out of your facility and into the grinding or collection area.

WOOD PALLET WASTE SOLUTIONS

We design, engineer, and build systems at your facility that will take your scrap wood and scrap pallet wood and repurpose it into a material that can be sold to other industries. Our system will process your scrap wood, separate the nails and other metal with 99.99% efficiency from the wood, and then send the repurposed material into a trailer to be sold. All you have to do is load the wood into the system and turn it on! These systems are 100% turn-key, we build and install the systems. We develop custom, electrical control centers for you to be able to maintain and control this systems.

DUST COLLECTION SOLUTIONS

We provide solutions to help businesses move and collect waste dust from their facilities. These systems are 100% turn-key. We visit your site and then design, engineer, and install a system on-site that will move the dust out of your building and into a collection system. We have numerous automated options available to push, pull, and suck the dust out into a collection system. Every system comes with a electrical, control cabinet to monitor and fully control all processes.

WOOD PALLET WASTE & DUST COLLECTION EQUIPMENT

Wood/pallet waste and dust collection systems are complicated and require preventative maintenance. These parts will need service and repair. Boulware is an Avetta certified service and repair company for these systems.