Boulware Equipment Helps Blue Ridge Pallet in Lyndhurst, VA Turn Wood Waste into Profit

At Boulware Equipment LLC, we specialize in designing and servicing wood waste recycling and dust collection systems for industrial and manufacturing operations across the globe. Our goal is simple — to help companies eliminate landfill costs, streamline operations, and generate profit from materials that would otherwise be discarded.

One of our standout projects involved Blue Ridge Pallet, a white wood pallet recycler based in Lyndhurst, VA, where we provided a complete turn-key Cresswood grinder system designed to achieve total landfill avoidance and transform waste into revenue.

The Challenge: Landfill Costs and a Facility Relocation

When Blue Ridge Pallet decided to relocate their operations to a new facility in Lyndhurst, VA, they saw an opportunity to modernize their wood waste recycling process. The company had been dealing with high landfill costs caused by large volumes of wood trash and wood scraps produced during pallet recycling — primarily boards and cores.

They needed a reliable, space-efficient system that would not only eliminate these landfill costs but also create a cleaner and more sustainable workflow.

The Solution: Cresswood XR600-100HP Grinder and Truck Loadout System

To meet these goals, Boulware Equipment installed a Cresswood XR600-100HP grinder paired with a custom truck loadout system. The setup allows Blue Ridge Pallet to efficiently process their wood scraps and wood trash, turning what was once a costly burden into a consistent source of income.

Here’s how the system works:

• The Cresswood grinder breaks down boards, cores, and other wood materials into uniform pieces.

• The Boulware Wood Waste Recycling System then automatically separates the metal from the wood, ensuring a clean, recyclable product.

• The processed wood waste is conveyed directly into a waiting truck trailer, ready to be hauled off and sold for reuse.

Instead of paying to throw out wood waste, Blue Ridge Pallet now profits from it — achieving true landfill avoidance through a sustainable recycling solution.

Engineering, On-Site Support, and Customization

Every project we take on at Boulware Equipment is 100% turn-key, and this installation was no exception. We handled every step of the process — from planning and engineering to on-site surveys and installation.

During Blue Ridge’s relocation, we provided detailed engineered drawings and supplied custom components to fit the new layout of their pallet grinding and recycling system. Our team’s ability to adapt and reconfigure equipment ensured a seamless transition with minimal downtime.

Service Beyond Installation

Our commitment to Blue Ridge Pallet didn’t stop at installation. Over the years, Boulware has performed multiple service calls, including a complete ram part swap and routine grinder maintenance, keeping their Cresswood XR600-100HP and Boulware system running at peak efficiency.

Because we also handle the outsourcing and selling of the processed wood waste, Blue Ridge Pallet doesn’t have to manage logistics — they simply collect the profits from their recycled material.

The Results: Landfill Avoidance and Long-Term Value

Today, Blue Ridge Pallet in Lyndhurst, VA operates a cleaner, more efficient facility with zero landfill waste. Their new Cresswood grinder and Boulware recycling system have drastically reduced costs and created a steady source of revenue from their recycled wood scraps.

This project reinforces what makes Boulware Equipment LLC different — our ability to deliver turn-key wood waste recycling systems that combine technical engineering, hands-on service, and long-term profitability.

Whether you’re a pallet recycler like Bay State Pallet in Haverhill, MA or an industrial manufacturer anywhere in the world, Boulware’s Cresswood grinders and recycling systems can help you achieve landfill avoidance and turn wood waste into a valuable asset.

Contact Boulware Equipment LLC today to see how we can design a turn-key solution that saves you money, simplifies operations, and supports your environmental goals.