JCB

CRATE & PALLET GRINDING & RECYLCING

SAVANNAH, GEORGIA

Boulware Equipment Transforms JCB Savannah, Georgia Operations with Turn-Key Wood Waste Recycling System

At Boulware Equipment LLC, we design, build, and maintain high-performance wood waste recycling and dust collection systems for industrial and manufacturing operations around the world. Our goal is simple: eliminate costly wood waste, boost efficiency, and help companies achieve true landfill avoidance while generating new revenue from materials they once paid to dispose of.

One of our most impactful recycling projects was completed for JCB at their advanced assembly facility in Savannah, Georgia, where the company manufactures heavy equipment for construction, agriculture, waste handling, and industrial markets. JCB needed a long-term solution to reduce their massive annual expense associated with disposing of wood pallets, crates, and shipping materials—and we delivered exactly that.


The Challenge: Astronomical Wood Waste Costs at a Major Assembly Plant

As a large-scale manufacturer producing equipment for a global market, JCB Savannah receives thousands of components each year packed in wooden pallets, crates, and transport frames. This creates a constant stream of wood scraps and wood trash, which previously required intensive handling, storage, and expensive landfill disposal.

What was once considered unavoidable waste was costing the company a significant amount of money every year. JCB needed a better solution—one that aligned with their commitment to sustainability, efficiency, and responsible resource management.


The Solution: A Complete Cresswood Grinding System + Boulware Recycle Service

Boulware Equipment installed a powerful Cresswood wood grinder and fully integrated Boulware Wood Waste Recycling System, transforming JCB’s wood waste stream into a profitable asset.

Here’s how the system works:

  • Wood pallets and crates are fed directly into the Cresswood grinder, breaking them down efficiently.

  • The grinder automatically separates metal from wood, ensuring a clean recycled product.

  • The processed wood waste is conveyed directly into a waiting truck trailer for removal.

  • Instead of paying for disposal, JCB now gets paid for its processed wood chips.

Through the Boulware recycle service, we handle the outsourcing, hauling, and selling of the recycled wood waste—meaning JCB profits from the material without having to manage any part of the process.

What was once a massive yearly expense has now become a new annual source of revenue.


100% Turn-Key Engineering, Installation, and Support

Every system provided by Boulware Equipment LLC is a 100% turn-key solution. For JCB, we handled the entire project from start to finish, including:

  • Concept development and planning

  • Engineering and system design

  • Equipment supply and fabrication

  • Full installation and testing

  • Implementation of the Boulware recycle service

  • Ongoing system support and monitoring

This seamless delivery ensures that the new wood waste recycling system integrates perfectly with JCB’s facility workflow, supporting their fast-paced manufacturing without disruption.


The Results: Profitability, Efficiency, and Environmental Impact

Today, the JCB Savannah, Georgia plant enjoys a cleaner, more organized operation with dramatically lower disposal costs and a steady revenue stream created entirely from recycled wood.

Key benefits include:

  • Complete landfill avoidance for wood pallets and crates

  • Significant reduction in waste-handling labor and storage

  • New revenue from processed wood waste sold through Boulware

  • Improved sustainability and environmental stewardship

  • A fully automated, clean, safe recycling workflow

Thanks to the Boulware Wood Waste Elimination System, JCB has turned what used to be an unavoidable cost into a streamlined recycling process that saves money, generates profit, and reduces environmental impact.


At Boulware Equipment LLC, we’re proud to help industry leaders like JCB achieve smarter, more profitable environmental solutions through turn-key Cresswood grinder installations and end-to-end recycling support.

If your facility is paying to dispose of wood scraps and wood trash, we can build a system that pays you back instead.

LEARN MORE ABOUT OUR WOOD WASTE SERVICE

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Wood Pallet Scrap Handling for Pallet Rebuilder in Richmond VA

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Pallet Scrap Processing for pallet REfurbisher in Montgomery AL

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Landfill Avoidance for Pallet services in New York

Landfill Avoidance for Pallet services in New York

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Landfill Avoidance System for Pallet Rebuilder in Dallas, TX

Landfill Avoidance System for Pallet Rebuilder in Dallas, TX

Boulware Equipment installed a new Cresswood grinder and proprietary automated wood scrap processing system for a major pallet recycler in Dallas, TX, enabling efficient wood scrap grinding, metal separation, and profitable wood product recycling. The full turn-key system delivers high throughput, reduced labor, and long-term landfill avoidance backed by Boulware’s engineering and service expertise.

FIELD SERVICE
SCRAP REPURPOSE
TURN-KEY
SCRAP RECLAIM

FIELD SERVICE

Do you have a wood waste or dust collection system in place but it is in desperate need of servicing? Has your system broken down and is in need of repair? We can do a site survey and provide service, repair, or replacement as needed.

SCRAP REPURPOSE

All of our automated wood waste/pallet grinding systems have a repurposing element built into them to convert the processed scrap into a usable material that can be sold and reused. This ensures that there is no waste and zero material going to a landfill. This not only eliminates the costs of disposing of waste but it also gives you a sustainable solution for it that can also make you money.

TURN-KEY INSTALL

We will visit your facility to assess what needs you have when it comes to the disposal of wood waste, wood pallets, or dust. We will then design, engineer, and install a system on-site that will automate the disposal of wood waste/wood pallets or dust. The whole process will be handled by our professional team.

SCRAP RECLAIM

We develop reclaim strategies to help you to convey wood scraps, chips, boards, and just about any other wood/pallet waste to a grinding system. We will develop fully automated conveyor system using belts, blowers, and a variety of other methods to move scrap out of your facility and into the grinding or collection area.

WOOD PALLET WASTE SOLUTIONS

We design, engineer, and build systems at your facility that will take your scrap wood and scrap pallet wood and repurpose it into a material that can be sold to other industries. Our system will process your scrap wood, separate the nails and other metal with 99.99% efficiency from the wood, and then send the repurposed material into a trailer to be sold. All you have to do is load the wood into the system and turn it on! These systems are 100% turn-key, we build and install the systems. We develop custom, electrical control centers for you to be able to maintain and control this systems.

DUST COLLECTION SOLUTIONS

We provide solutions to help businesses move and collect waste dust from their facilities. These systems are 100% turn-key. We visit your site and then design, engineer, and install a system on-site that will move the dust out of your building and into a collection system. We have numerous automated options available to push, pull, and suck the dust out into a collection system. Every system comes with a electrical, control cabinet to monitor and fully control all processes.

WOOD PALLET WASTE & DUST COLLECTION EQUIPMENT

Wood/pallet waste and dust collection systems are complicated and require preventative maintenance. These parts will need service and repair. Boulware is an Avetta certified service and repair company for these systems.