ufp packaging
LANDFILL AVOIDANCE
grandview, tx
Boulware Equipment Installs Custom Grinding System for UFP Packaging in Grandview, TX
At Boulware Equipment LLC, we specialize in designing, rebuilding, installing, and servicing advanced wood waste recycling and dust collection systems for manufacturing and industrial facilities worldwide. Our systems are engineered to improve efficiency, reduce waste, and integrate seamlessly into existing production environments through customized industrial solutions.
A recent project with UFP Packaging in Grandview, TX demonstrates how Boulware Equipment develops flexible and highly customized systems designed to improve operational efficiency while reducing wood waste throughout the facility.
The Challenge: Reducing Waste While Maintaining Production Flow
At UFP Packaging in Grandview, TX, daily operations generated a steady stream of wood waste that needed to be processed efficiently without interrupting production flow.
The facility required a dependable wood scrap grinding system capable of continuously handling material from the pack saw operation while still allowing additional wood waste to be processed simultaneously through dump hoppers.
In addition, the system needed to integrate directly into the facility’s existing dust collection system while protecting the grinding equipment from damaging metal contamination.
The Solution: Custom Grinding and Material Handling System
To meet the needs of UFP Packaging in Grandview, TX, Boulware Equipment installed a rebuilt HF60-75 grinding system designed to improve waste reduction and streamline material processing.
As part of the project, Boulware engineered and fabricated a custom hopper system that allowed the facility’s pack saw operation to continuously feed the grinder while simultaneously permitting the use of dump hoppers. This custom design created a more flexible and efficient workflow, allowing multiple material input methods to operate together without interrupting production.
The installation also included:
- A rebuilt HF60-75 grinding system
- A custom-built hopper for continuous pack saw feeding
- Simultaneous dump hopper integration
- A custom Boulware electrical control panel
- Integration into the existing dust collection system
- A custom Boulware rotary magnet designed to eliminate metal contaminants before material entered the grinder
The addition of the rotary magnet helps protect the grinder from metal contamination while improving the consistency and quality of processed material.
Custom Integration with Existing Systems
One of the major advantages of this installation was Boulware’s ability to integrate the new grinding system directly into the facility’s existing infrastructure.
Rather than requiring a complete redesign of the plant layout, the system was connected into the current dust collection system, improving efficiency while maximizing the value of the customer’s existing equipment and airflow systems.
This customized integration helped UFP Packaging in Grandview, TX reduce waste while maintaining smooth and uninterrupted production flow.
100% Turn-Key Engineering and Installation
As with every Boulware project, this installation was delivered as a 100% turn-key solution. Boulware Equipment handled every phase of the project, including:
- System planning and engineering
- Rebuilt grinder installation
- Fabrication of the custom hopper system
- Electrical control panel design and integration
- Rotary magnet fabrication and installation
- Dust collection system integration
- Startup, commissioning, and operational support
This turn-key approach ensured that UFP Packaging in Grandview, TX received a fully integrated system designed specifically around the facility’s production requirements.
Ongoing Service and Long-Term Reliability
At Boulware Equipment, our support continues long after installation. We provide ongoing maintenance and technical service to ensure reliable long-term performance.
For UFP Packaging in Grandview, TX, Boulware continues to provide:
- Preventive maintenance and inspections
- Grinding system optimization
- Rotary magnet service and troubleshooting
- Electrical control support
- Dust collection integration assistance
This ongoing support helps ensure dependable operation while protecting the customer’s investment in their waste reduction system.
The Result: Flexible Processing and Reduced Waste
Today, UFP Packaging in Grandview, TX operates with a highly customized grinding and material handling system designed specifically around the facility’s workflow and production demands.
By combining a rebuilt HF60-75 grinding system, custom hopper fabrication, rotary metal separation, and direct dust collection integration, Boulware Equipment delivered a flexible and efficient solution that improves production flow and significantly reduces wood waste.
LEARN MORE ABOUT OUR WOOD WASTE SERVICE
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FIELD SERVICE
Do you have a wood waste or dust collection system in place but it is in desperate need of servicing? Has your system broken down and is in need of repair? We can do a site survey and provide service, repair, or replacement as needed.
SCRAP REPURPOSE
All of our automated wood waste/pallet grinding systems have a repurposing element built into them to convert the processed scrap into a usable material that can be sold and reused. This ensures that there is no waste and zero material going to a landfill. This not only eliminates the costs of disposing of waste but it also gives you a sustainable solution for it that can also make you money.
TURN-KEY INSTALL
We will visit your facility to assess what needs you have when it comes to the disposal of wood waste, wood pallets, or dust. We will then design, engineer, and install a system on-site that will automate the disposal of wood waste/wood pallets or dust. The whole process will be handled by our professional team.
SCRAP RECLAIM
We develop reclaim strategies to help you to convey wood scraps, chips, boards, and just about any other wood/pallet waste to a grinding system. We will develop fully automated conveyor system using belts, blowers, and a variety of other methods to move scrap out of your facility and into the grinding or collection area.
WOOD PALLET WASTE SOLUTIONS
We design, engineer, and build systems at your facility that will take your scrap wood and scrap pallet wood and repurpose it into a material that can be sold to other industries. Our system will process your scrap wood, separate the nails and other metal with 99.99% efficiency from the wood, and then send the repurposed material into a trailer to be sold. All you have to do is load the wood into the system and turn it on! These systems are 100% turn-key, we build and install the systems. We develop custom, electrical control centers for you to be able to maintain and control this systems.
DUST COLLECTION SOLUTIONS
We provide solutions to help businesses move and collect waste dust from their facilities. These systems are 100% turn-key. We visit your site and then design, engineer, and install a system on-site that will move the dust out of your building and into a collection system. We have numerous automated options available to push, pull, and suck the dust out into a collection system. Every system comes with a electrical, control cabinet to monitor and fully control all processes.
WOOD PALLET WASTE & DUST COLLECTION EQUIPMENT
Wood/pallet waste and dust collection systems are complicated and require preventative maintenance. These parts will need service and repair. Boulware is an Avetta certified service and repair company for these systems.