PALLET REBUILDING COMPANY

LANDFILL AVOIDANCE SYSTEM FOR PALLET SCRAP

DALLAS, TEXAS

oulware Equipment Installs Turn-Key Wood Scrap Grinding System for Major Pallet Recycler in Dallas, TX

At Boulware Equipment LLC, we specialize in designing and installing industrial wood waste recycling and dust collection systems for pallet recycling and manufacturing facilities worldwide. Our mission is to help companies eliminate unnecessary disposal costs, streamline their material handling processes, and achieve long-term landfill avoidance through engineered, automated solutions.

One of our recent projects was completed for a large pallet recycler in Dallas, TX, where rising pallet scrap volumes and landfill costs created a need for a more efficient, automated wood waste processing system.


The Challenge: Heavy Scrap Volume and Costly Disposal

The Dallas pallet recycler was processing thousands of pallets weekly, resulting in a continual flow of broken boards and wood scraps. Without automation, the company faced:

  • Labor-heavy scrap handling

  • High landfill disposal expenses

  • Inefficient material flow

  • Missed opportunities for wood product recycling


The Solution: New Cresswood Grinder + Proprietary Boulware Automation

To meet the recycler’s needs, Boulware Equipment installed a high-performance rebuilt Cresswood grinder specifically built for pallet scrap along with the reassurance of being covered by our 24 month system warranty.

Integrated into our proprietary Boulware Wood Scrap Processing System, the new installation now provides:

  • Automated wood scrap grinding

  • Precise metal separation (removing nails, screws, and fasteners)

  • Clean, uniform material ready for wood product recycling

  • Seamless conveyor integration from grinder to trailer

  • Reliable throughput and reduced labor.


100% Turn-Key Engineering, Installation & Recycling Management

This installation for the Dallas pallet recycler was delivered as a complete turn-key system, meaning Boulware handled:

  • Planning and engineered system layout

  • Grinder installation and conveyor integration

  • Electrical controls and automation

  • Onsite commissioning and operator training

  • Performance tuning and startup support

We also manage the outsourcing and selling of the processed wood waste, allowing the customer to turn scrap into profit without handling any downstream logistics.


Long-Term System Support and Maintenance

At Boulware Equipment, our partnerships extend far beyond installation. We provide:

  • Preventive maintenance

  • Wear-part replacement

  • Grinder and conveyor optimization

  • Electrical and control system troubleshooting

  • Regular tuning to ensure peak performance

This long-term service ensures the pallet recycler continues maximizing their landfill avoidance goals through reliable wood product recycling operations.


The Result: Efficient, Sustainable, High-Volume Wood Scrap Processing

Today, the Dallas, TX pallet recycler benefits from:

  • Automated high-volume wood scrap processing

  • Clean recycled fiber output

  • Lower labor requirements

  • Major reductions in landfill disposal

  • Increased operational throughput

  • Reliable wood product recycling performance

Through engineered automation and turn-key delivery, Boulware Equipment has helped transform pallet scrap from a costly burden into a sustainable and profitable recycling stream.

LEARN MORE ABOUT OUR WOOD WASTE SERVICE

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FIELD SERVICE
SCRAP REPURPOSE
TURN-KEY
SCRAP RECLAIM

FIELD SERVICE

Do you have a wood waste or dust collection system in place but it is in desperate need of servicing? Has your system broken down and is in need of repair? We can do a site survey and provide service, repair, or replacement as needed.

SCRAP REPURPOSE

All of our automated wood waste/pallet grinding systems have a repurposing element built into them to convert the processed scrap into a usable material that can be sold and reused. This ensures that there is no waste and zero material going to a landfill. This not only eliminates the costs of disposing of waste but it also gives you a sustainable solution for it that can also make you money.

TURN-KEY INSTALL

We will visit your facility to assess what needs you have when it comes to the disposal of wood waste, wood pallets, or dust. We will then design, engineer, and install a system on-site that will automate the disposal of wood waste/wood pallets or dust. The whole process will be handled by our professional team.

SCRAP RECLAIM

We develop reclaim strategies to help you to convey wood scraps, chips, boards, and just about any other wood/pallet waste to a grinding system. We will develop fully automated conveyor system using belts, blowers, and a variety of other methods to move scrap out of your facility and into the grinding or collection area.

WOOD PALLET WASTE SOLUTIONS

We design, engineer, and build systems at your facility that will take your scrap wood and scrap pallet wood and repurpose it into a material that can be sold to other industries. Our system will process your scrap wood, separate the nails and other metal with 99.99% efficiency from the wood, and then send the repurposed material into a trailer to be sold. All you have to do is load the wood into the system and turn it on! These systems are 100% turn-key, we build and install the systems. We develop custom, electrical control centers for you to be able to maintain and control this systems.

DUST COLLECTION SOLUTIONS

We provide solutions to help businesses move and collect waste dust from their facilities. These systems are 100% turn-key. We visit your site and then design, engineer, and install a system on-site that will move the dust out of your building and into a collection system. We have numerous automated options available to push, pull, and suck the dust out into a collection system. Every system comes with a electrical, control cabinet to monitor and fully control all processes.

WOOD PALLET WASTE & DUST COLLECTION EQUIPMENT

Wood/pallet waste and dust collection systems are complicated and require preventative maintenance. These parts will need service and repair. Boulware is an Avetta certified service and repair company for these systems.