PALLET FACTORY

WOOD GRINDER REPLACEMENT

Memphis, TN

Boulware Equipment Delivers Turn-Key Wood Scrap Grinding System for Pallet Factory in Memphis, TN

At Boulware Equipment LLC, we specialize in designing and installing industrial-grade wood waste recycling and dust collection systems that help manufacturing and logistics facilities eliminate landfill costs and improve operational efficiency. One of our recent success stories took place at Pallet Factory in Memphis, TN, where growing volumes of pallet scrap and wood waste were creating a costly and inefficient disposal problem.

To solve this challenge, Boulware Equipment removed an already installed Cresswood Grinder in Memphis  and installed a new, larger XR2400 grinder. This grinder was retro-fitted to fit into the present plant wall & fit onto the present trailer loading system. Boulware also installed their automated Boulware Wood Scrap Processing System—a fully integrated solution designed to eliminate landfill dependence and convert pallet waste into a valuable revenue stream.


The Challenge: Rising Disposal Costs and Heavy Wood Scrap Volume

As a high-volume pallet recycler, Pallet Factory handles large quantities of broken pallets, unusable boards, and wood scraps every day. Before partnering with Boulware, the Memphis, TN facility was spending significant money on landfill tipping fees and labor required to manage and haul wood waste.

They needed a dependable wood scrap grinding and wood product recycling system capable of automating the process from start to finish while ensuring long-term reliability.


The Solution: A Turn-Key Cresswood Grinding System from Boulware Equipment

Boulware Equipment installed a rugged, high-efficiency Cresswood grinder designed to handle the toughest pallet scrap loads. This grinder forms the heart of the Boulware automated wood scrap processing system, which:

  • Grinds wood scrap into clean, recyclable wood fiber

  • Automates metal separation, removing nails, screws, and fasteners

  • Conveys processed wood product into a waiting trailer

  • Provides consistent landfill avoidance

  • Turns pallet waste into a marketable recyclable material

The Memphis, TN Pallet Factory can now efficiently recycle its wood waste instead of paying to dispose of it—reducing expenses while generating additional revenue from the recycled wood fiber.


100% Turn-Key Engineering, Installation, and Recycling Management

Every Boulware solution is completely turn-key, meaning we manage:

  • System design and engineering

  • Equipment fabrication and installation

  • Controls integration and automation

  • Full startup, testing, and operator training

  • Outsourcing and selling of processed wood waste

With Boulware handling the entire process—including recycling logistics—the Pallet Factory simply runs the system and collects the financial benefit.


Long-Term Performance Backed by Boulware Service & Maintenance

At Boulware Equipment LLC, installation is just the beginning.
We provide:

  • Preventive maintenance

  • Emergency repairs

  • System diagnostics and optimization

  • Parts replacement and rebuild services

Our ongoing support ensures the Pallet Factory’s system continues to operate at peak performance, protecting their investment and maximizing uptime.


The Result: Reliable Wood Product Recycling and Total Landfill Avoidance

Today, the Pallet Factory in Memphis, TN benefits from:

  • Automated wood scrap grinding

  • Clean, efficient wood product recycling

  • Significant landfill avoidance

  • Reduced waste-handling labor

  • Revenue generation from processed wood fiber

  • Full support from Boulware Equipment LLC

The installed system delivers long-term value, helping the facility operate cleaner, greener, and more efficiently—all through a dependable, turn-key Boulware grinding and recycling solution.

LEARN MORE ABOUT OUR WOOD WASTE SERVICE

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Wood Pallet Scrap Handling for Pallet Rebuilder in Richmond VA

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Pallet Scrap Processing for pallet REfurbisher in Montgomery AL

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Landfill Avoidance for Pallet services in New York

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Boulware Equipment installed a new Cresswood grinder and a proprietary automated wood scrap processing system for Pallet Services in New York, enabling high-volume wood scrap grinding, efficient metal separation, and profitable wood product recycling. The fully turn-key system supports true landfill avoidance and long-term operational reliability.

Industrial wood scrap grinder used for pallet processing
Landfill Avoidance System for Pallet Rebuilder in Dallas, TX

Landfill Avoidance System for Pallet Rebuilder in Dallas, TX

Boulware Equipment installed a new Cresswood grinder and proprietary automated wood scrap processing system for a major pallet recycler in Dallas, TX, enabling efficient wood scrap grinding, metal separation, and profitable wood product recycling. The full turn-key system delivers high throughput, reduced labor, and long-term landfill avoidance backed by Boulware’s engineering and service expertise.

FIELD SERVICE
SCRAP REPURPOSE
TURN-KEY
SCRAP RECLAIM

FIELD SERVICE

Do you have a wood waste or dust collection system in place but it is in desperate need of servicing? Has your system broken down and is in need of repair? We can do a site survey and provide service, repair, or replacement as needed.

SCRAP REPURPOSE

All of our automated wood waste/pallet grinding systems have a repurposing element built into them to convert the processed scrap into a usable material that can be sold and reused. This ensures that there is no waste and zero material going to a landfill. This not only eliminates the costs of disposing of waste but it also gives you a sustainable solution for it that can also make you money.

TURN-KEY INSTALL

We will visit your facility to assess what needs you have when it comes to the disposal of wood waste, wood pallets, or dust. We will then design, engineer, and install a system on-site that will automate the disposal of wood waste/wood pallets or dust. The whole process will be handled by our professional team.

SCRAP RECLAIM

We develop reclaim strategies to help you to convey wood scraps, chips, boards, and just about any other wood/pallet waste to a grinding system. We will develop fully automated conveyor system using belts, blowers, and a variety of other methods to move scrap out of your facility and into the grinding or collection area.

WOOD PALLET WASTE SOLUTIONS

We design, engineer, and build systems at your facility that will take your scrap wood and scrap pallet wood and repurpose it into a material that can be sold to other industries. Our system will process your scrap wood, separate the nails and other metal with 99.99% efficiency from the wood, and then send the repurposed material into a trailer to be sold. All you have to do is load the wood into the system and turn it on! These systems are 100% turn-key, we build and install the systems. We develop custom, electrical control centers for you to be able to maintain and control this systems.

DUST COLLECTION SOLUTIONS

We provide solutions to help businesses move and collect waste dust from their facilities. These systems are 100% turn-key. We visit your site and then design, engineer, and install a system on-site that will move the dust out of your building and into a collection system. We have numerous automated options available to push, pull, and suck the dust out into a collection system. Every system comes with a electrical, control cabinet to monitor and fully control all processes.

WOOD PALLET WASTE & DUST COLLECTION EQUIPMENT

Wood/pallet waste and dust collection systems are complicated and require preventative maintenance. These parts will need service and repair. Boulware is an Avetta certified service and repair company for these systems.